M
MotorMedic
Changing out a bad starter motor is a five minute job for a high
school boy...on a '53 Chevy. Two wires and two capscrews. Reach in
and pull it free. That's it.
On my LeBaron, its two wires and four bolts and screws on the starter
motor. Problem is you can't reach in and pull free. There's an exhaust
manifold-to-body bracket blocking the motor to the right. The
turbosupercharger blocks movement up and the right drive half-shaft
blocks dropping down the starter. Its no job for a high school kid;
its going to take a real expert like Tom Gale and he's going to spend
a whole day on the job.
Some products we buy are immensely complicated, like a wrist watch,
pocket calculator, computer printer, or television. But these items
are cheap enough so we consider them disposable after the warranty
period runs out. No attempt is made to repair them because even if you
could find somebody who could actually do a fix, the parts (if
available) and labor would exceed the replacement cost with new. Cars
were different. I use the past tense, because we have entered the age
of disposable cars. When it costs $500 or $600 to replace a starter
motor on a 1988 LeBaron, the owner will think twice, particularly if
other systems are worn. Add it up. $450 for a fuel pump, a couple of
hundred for a timing belt, hundreds for repacking and replacing the CV
boots and you have exceeded the value of the car for just a few
maintenance jobs.
When Chrysler is building the car, an engineer has to rework a design
if the manufacturing process requires an extra five MINUTES labor on
the assembly line, for say installing the timing belt. But Chrysler
could care less if an extra five HOURS is needed to field service the
very same part. How else could you explain an engine mount blocking
the removal and replacement of the timing belt (which requires the air
conditioning mount to be unbolted first)? How else could you explain
a lower plastic cover that is unremovable without destroying it? How
else would you explain requiring removal of all accessory belts before
the timing belt can be pulled foward and off? How else do you explain
why the timing marks are not viewable directly orthographically save
for a mirror view which distorts the picture? On this last point, the
smart ass mechanic will use the flywheel "0" timing mark for TDC, mark
the distributor rotor, and cam sprocket for reference instead of the
factory sprocket marks (which were actually used at the time of
manufacture)!
It is obvious that the power train is dropped into the chassis fully
assembled on the line. This is the way it should be, but service is
an afterthought, with many parts essentially unserviceable. To remove
and replace the turbo is a nightmare. So is the fuel injection rail,
engine head, transmission, steering gear, water pump, and just about
everything else. The few exceptions like the radiator, battery,
thermostat, spark plugs and air cleaner are okay, but give it time and
Chrysler will figure some way to screw those up too. Even the side
mounted oil filter is a pain in the ass because a clever vertical
design will allow R & R without spilling a drop. Here that, Tom?
Elegance in engineering doesn't ring at D/C.
When you select your next car open the hood and see what it looks like
underneath it. If you can't find the starter motor, keep walking. If
you can't see the spark plugs in plain view, look for a competetitor's
product. Most consumers have long given up on servicing their own
cars saying they will let a professional worry about it. That
attitude is going to cost you through the nose and lead to premature
junking of your car. A professional who has to struggle his way to
injectors, plugs, adjustments, and various components is going to
charge you about $60 an hour to do it. So an extra three hours on a
timing belt job is going to add $180 to the job and that is no joke.
Parts like timing belts and clutch plates should be a slip-out,
slip-in, five minute job.
Chrysler: you continue to go in the wrong direction. Make cars
simpler, not more complicated. Make them easier to access for service,
not more difficult. Why do you put plastic covers all over the engine
to hide things? This is stupid and expensive and no engineer on your
staff thought up that one. Find out the suit who did and fire his ass.
Put the money where it counts: into durability, reliability,
simplicity, serviceablity, user economy, rationality. Do that an you
might sell a Pacifica or two.
school boy...on a '53 Chevy. Two wires and two capscrews. Reach in
and pull it free. That's it.
On my LeBaron, its two wires and four bolts and screws on the starter
motor. Problem is you can't reach in and pull free. There's an exhaust
manifold-to-body bracket blocking the motor to the right. The
turbosupercharger blocks movement up and the right drive half-shaft
blocks dropping down the starter. Its no job for a high school kid;
its going to take a real expert like Tom Gale and he's going to spend
a whole day on the job.
Some products we buy are immensely complicated, like a wrist watch,
pocket calculator, computer printer, or television. But these items
are cheap enough so we consider them disposable after the warranty
period runs out. No attempt is made to repair them because even if you
could find somebody who could actually do a fix, the parts (if
available) and labor would exceed the replacement cost with new. Cars
were different. I use the past tense, because we have entered the age
of disposable cars. When it costs $500 or $600 to replace a starter
motor on a 1988 LeBaron, the owner will think twice, particularly if
other systems are worn. Add it up. $450 for a fuel pump, a couple of
hundred for a timing belt, hundreds for repacking and replacing the CV
boots and you have exceeded the value of the car for just a few
maintenance jobs.
When Chrysler is building the car, an engineer has to rework a design
if the manufacturing process requires an extra five MINUTES labor on
the assembly line, for say installing the timing belt. But Chrysler
could care less if an extra five HOURS is needed to field service the
very same part. How else could you explain an engine mount blocking
the removal and replacement of the timing belt (which requires the air
conditioning mount to be unbolted first)? How else could you explain
a lower plastic cover that is unremovable without destroying it? How
else would you explain requiring removal of all accessory belts before
the timing belt can be pulled foward and off? How else do you explain
why the timing marks are not viewable directly orthographically save
for a mirror view which distorts the picture? On this last point, the
smart ass mechanic will use the flywheel "0" timing mark for TDC, mark
the distributor rotor, and cam sprocket for reference instead of the
factory sprocket marks (which were actually used at the time of
manufacture)!
It is obvious that the power train is dropped into the chassis fully
assembled on the line. This is the way it should be, but service is
an afterthought, with many parts essentially unserviceable. To remove
and replace the turbo is a nightmare. So is the fuel injection rail,
engine head, transmission, steering gear, water pump, and just about
everything else. The few exceptions like the radiator, battery,
thermostat, spark plugs and air cleaner are okay, but give it time and
Chrysler will figure some way to screw those up too. Even the side
mounted oil filter is a pain in the ass because a clever vertical
design will allow R & R without spilling a drop. Here that, Tom?
Elegance in engineering doesn't ring at D/C.
When you select your next car open the hood and see what it looks like
underneath it. If you can't find the starter motor, keep walking. If
you can't see the spark plugs in plain view, look for a competetitor's
product. Most consumers have long given up on servicing their own
cars saying they will let a professional worry about it. That
attitude is going to cost you through the nose and lead to premature
junking of your car. A professional who has to struggle his way to
injectors, plugs, adjustments, and various components is going to
charge you about $60 an hour to do it. So an extra three hours on a
timing belt job is going to add $180 to the job and that is no joke.
Parts like timing belts and clutch plates should be a slip-out,
slip-in, five minute job.
Chrysler: you continue to go in the wrong direction. Make cars
simpler, not more complicated. Make them easier to access for service,
not more difficult. Why do you put plastic covers all over the engine
to hide things? This is stupid and expensive and no engineer on your
staff thought up that one. Find out the suit who did and fire his ass.
Put the money where it counts: into durability, reliability,
simplicity, serviceablity, user economy, rationality. Do that an you
might sell a Pacifica or two.